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A comprehensive guide for "First Time" kit builders, students, and experimenters. Learn the basics to enter the exciting world of Electronics Kit Building!
You can download the PDF Version of the Kit Building and Soldering Guide.
 
Kit Building Guide
 
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Kit PC-Board Soldering

Unprofessional soldering practices are the nightmare of ANY electronics manufacturer or service shop. GOOD soldering is essential to the performance of your project. A "cold" solder connection is caused by too little heat OR by heating only the component wire and not the wire and PC copper foil together. The tell-tale sign of too little heat is a dull, rough-looking connection. If you heat only the wire, the solder forms a cute ball around the wire, and rosin may completely insulate your ball from the copper.

SOLDER BRIDGES

The left side is good, the right side is bad!

You probably know that a solder bridge is a perfect and unintended connection of two PC-board points that should NOT be connected. They happen most easily when soldering IC's and other devices with pins close together. The only technique for avoiding solder bridges is for you to be in complete control of the tip of your soldering pencil. The best single tools for avoiding bridges are a proper point on the soldering iron, bright light, perhaps with some magnification of your work, and thin diameter solder. Study your connection before you zap it with heat and solder. Choose the best "approach angle" for the iron's tip to heat the connection. Plan ahead to make the solder do what YOU want it to do, and you just won't build any solder bridges!

TEN COMMANDMENTS OF GOOD PC-BOARD SOLDERING

1.If the soldering iron tip is covered with burned rosin, it cannot heat your connection very well.
2.If you heat only the wire and not the wire and PC trace together, a cold, bad connection is likely.
3.If your soldering tip is big enough to bridge two adjoining connections, it probably will!
4.Dirty, grubby solder will contribute to dirty, grubby connections.
5.Any use of acid core (plumbers!) solder in electronics work will destroy everything...DON’T USE IT!
6.A connection in a large area of PC-board copper requires more heat than one pin of an IC.
7.If your connection looks dull or brittle, it's no good.
8.If your connection looks like a ball instead of a shiny cone, it's no good.
9.Thin diameters of shiny, fresh rosin core solder are easier to use for PC-board work than thicker "hardware store" solder.
10.Pre-tin any stranded hookup wires leading in and out of your PC-board kit project. It will prevent problems later!

THE PAINFUL BUT USEFUL ART OF "DE-SOLDERING"

The art of PC-board "de-soldering" is harder than good, basic soldering, but it is a skill necessary for service technicians - or experimenters who like to salvage parts from scrapped PC boards - and for folks who make mistakes in building kits!

Solder is efficient and stubborn, especially once it has adhered correctly to a PC-board connection. Those days of clipping away an old part from big solder lugs, and easily soldering the new part are gone except for keeping vintage equipment in good repair.

"Desoldering" is the skilled and swift removal of all solder from a PC connection. You re-melt the solder and "suck" it away as cleanly as possible. Most beginners will have reasonable success with any spring-powered vacuum device similar to Radio Shack catalog no. 64-2098.

Remember...

Follow kit-building instructions very carefully, so that you will not need to do needless "desoldering" to get it working!
If possible, ask an expert to SHOW you how to "de-solder".
Use a bright light and magnifier to SEE what you are doing.
Your goal is to get the connections clean enough so that you can easily re-solder the new part.
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